ROI in 3-6 Months
Système de récupération de poudre
Recover 95-98% Overspray & Cut Coating Costs 40-60%
Stop throwing money away with overspray powder. Ketao powder recovery systems capture and recycle up to 98% of overspray powder, dramatically reducing your powder consumption and coating cost per part.
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Recover 95-98% of overspray powder -
Reduce powder cost by 40-60% -
Cleaner booth and better working environment -
Cyclone + filter or cartridge filter design
Taux de récupération
Less powder waste
Typical Cost Reduction
40-60%
Without Powder Recovery: You're Wasting 30-50% of Every Kilogram
Industry data shows that 30-50% of powder becomes overspray in typical coating operations.
Without a recovery system, that powder goes straight to waste—along with your money.
Example: 100kg powder/month
30-50kg Lost
≈ $150-300 wasted monthly
What Is a Powder Recovery System?
A powder recovery system is built into or attached to your powder coating booth. When you spray powder,
not all of it lands on the part—some becomes overspray that floats in the air. Instead of exhausting
this powder outside or letting it accumulate in the booth, a recovery system:
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Captures overspray powder through controlled airflow -
Separates powder from air using cyclones or filter cartridges -
Sieves and stores recovered powder for reuse -
Feeds powder back to the spray guns via a powder feed center
The result: You use only the powder that actually lands on the part, and the rest goes back into the system.
This can reduce your powder consumption by 40-60% compared to no recovery.
💰 Return on Investment
Most customers recover the cost of a powder recovery system within 3-6 months through reduced powder consumption.
After that, it's pure savings—month after month, year after year.
Choose the Right System
Two Main System Types: Which One Is Right for You?
Ketao offers two proven powder recovery designs. Here's how to choose based on your production needs.
Cyclone + Filter System
Best for high-volume single-color production
Fonctionnement :
Overspray powder is drawn through a cyclone separator where 90-95% of powder drops into a collection bin by centrifugal force.
The remaining fine powder is captured by a secondary filter unit.
Avantages :
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Inconvénients :
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Idéal pour :
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Fonctionnement :
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Avantages :
-
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cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits
Inconvénients :
-
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Idéal pour :
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Tell us your production details (part types, colour change frequency, powder volume) and we'll recommend the best system for your factory.
Real Customer Case
How a Turkish Furniture Factory Saved $2,400/Month
Actual results from a Ketao customer running outdoor metal furniture production.
Garden Furniture Manufacturer
Turkey • 8-12 frequent colour changes per week
Situation before powder recovery:
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Powder consumption: 400 kg/month -
Powder cost: $6/kg × 400 kg = $2,400/month -
Estimated overspray loss: ~40% (160 kg wasted monthly) -
Dirty booth environment, frequent cleaning needed
Solution: Ketao Cartridge Filter Recovery System
We installed a cartridge filter system optimized for quick colour change since the factory produces many different
furniture colours each week. The system captures overspray and feeds it back into the powder supply.
Results after 6 months:
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Powder consumption reduced to 240 kg/month (40% reduction) -
New powder cost: $6/kg × 240 kg = $1,440/month -
Monthly savings: $960 (annual savings: ~$11,500) -
Cleaner booth, less manual cleaning labour -
System paid for itself in ~5 months
Financial Impact Summary
Before Recovery System
$2,400/mo
After Recovery System
$1,440/mo
Monthly Savings
$960
Annual Savings
~$11,500
ROI Period
~5 months
💡 Key Takeaway
Every month after payback is pure profit. cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits $57,500 cURL Too many subrequests by single Worker invocation. To configure this limit, refer to https://developers.cloudflare.com/workers/wrangler/configuration/#limits.
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2. How often do I need to replace filter cartridges?
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The pulse-jet cleaning system extends their life significantly. We'll provide a recommended maintenance schedule based on your
production volume.
3. Can one recovery system handle multiple colours?
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a quick-clean cartridge design or a multi-unit system where each colour has its own recovery set. We'll design the best
solution based on your colour-change frequency.
4. What's the payback period for a powder recovery system?
+
After the system pays for itself, you continue saving money every month for years. See our customer case study above for a real example.
5. Does recovered powder have the same quality as virgin powder?
+
recovered powder performs nearly identically to virgin powder. We recommend periodic testing (gloss, film thickness, adhesion)
to verify consistent quality.
Ready to Reduce Your Powder Coating Costs?
Share your powder consumption and production details. We'll calculate your potential savings and recommend the best recovery system for your factory.
Free savings calculation
Email : ketucoatingline@gmail.com
Complete Your Coating System
Related Powder Coating Equipment
Build a complete powder coating system with Ketao's integrated equipment.
Cabine de peinture en poudre
Apply Powder Coating
Manual or automatic powder application booth where the recovery system captures overspray for reuse.
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Manual & automatic gun options -
Integrated recovery design -
Quick colour change design
Powder Spray Guns
Electrostatic Application
High-quality electrostatic powder spray guns for manual or automatic coating with adjustable parameters.
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Adjustable kV and powder output -
Trusted brands & reliable performance -
Easy to clean and maintain
ligne de peinture en poudre"
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Complete Coating Line
Full Turnkey System
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